{"id":6936,"date":"2024-11-28T07:13:55","date_gmt":"2024-11-28T07:13:55","guid":{"rendered":"https:\/\/www.kscranegroup.com\/?post_type=posts&#038;p=6936"},"modified":"2024-12-09T02:22:19","modified_gmt":"2024-12-09T02:22:19","slug":"double-girder-eot-crane-manufacturing-process","status":"publish","type":"posts","link":"https:\/\/www.kscranegroup.com\/cs\/posts\/double-girder-eot-crane-manufacturing-process\/","title":{"rendered":"V\u00fdrobn\u00ed proces stropn\u00edho je\u0159\u00e1bu s dvojit\u00fdm nosn\u00edkem (EOT): Vysoce p\u0159esn\u00e9 a pokro\u010dil\u00e9 techniky"},"content":{"rendered":"<div class=\"wp-block-rank-math-toc-block\" id=\"rank-math-toc\"><p>Obsah<\/p><nav><ul><li><a href=\"#manufacturing-of-the-main-girder\">V\u00fdroba hlavn\u00edho nosn\u00edku<\/a><ul><li><a href=\"#preparation-before-manufacturing\">P\u0159\u00edprava p\u0159ed v\u00fdrobou<\/a><\/li><li><a href=\"#steel-treatment\">Opracov\u00e1n\u00ed oceli<\/a><\/li><li><a href=\"#material-preparation-and-cutting-of-web-plate-upper-and-lower-cover-plates-and-stiffening-plates\">P\u0159\u00edprava materi\u00e1lu a \u0159ez\u00e1n\u00ed p\u00e1sov\u00e9 desky, horn\u00edch a spodn\u00edch kryc\u00edch desek a v\u00fdztu\u017en\u00fdch desek<\/a><\/li><li><a href=\"#assembly-and-welding-of-box-type-beam\">Mont\u00e1\u017e a sva\u0159ov\u00e1n\u00ed krabicov\u00e9ho nosn\u00edku<\/a><\/li><li><a href=\"#repair-and-inspection-of-the-main-beam\">Oprava a kontrola d\u00e1lkov\u00e9ho nosn\u00edku<\/a><\/li><\/ul><\/li><li><a href=\"#manufacturing-of-the-end-beams\">V\u00fdroba koncov\u00fdch nosn\u00edk\u016f<\/a><ul><li><a href=\"#material-preparation\">P\u0159\u00edprava materi\u00e1lu<\/a><\/li><li><a href=\"#end-beam-assembly-and-welding\">Mont\u00e1\u017e a sva\u0159ov\u00e1n\u00ed koncov\u00e9ho nosn\u00edku<\/a><\/li><li><a href=\"#end-beam-inspection\">Kontrola koncov\u00e9ho paprsku<\/a><\/li><\/ul><\/li><li><a href=\"#assembly-of-the-crane-bridge-structure\">Mont\u00e1\u017e konstrukce je\u0159\u00e1bov\u00e9ho mostu<\/a><\/li><li><a href=\"#manufacturing-of-the-trolley\">V\u00fdroba voz\u00edku<\/a><\/li><li><a href=\"#electrical-assembly-in-eot-crane-manufacturing-process\">Elektrick\u00e1 mont\u00e1\u017e v procesu v\u00fdroby je\u0159\u00e1b\u016f Eot<\/a><\/li><\/ul><\/nav><\/div>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"533\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/Double-Girder-OverheadEOT-Crane-Manufacturing-Process.jpeg\" alt=\"\" class=\"wp-image-6937\"\/><\/figure>\n\n\n\n<p>Tento \u010dl\u00e1nek podrobn\u011b p\u0159edstav\u00ed proces v\u00fdroby dvounosn\u00edkov\u00fdch je\u0159\u00e1b\u016f Henan Kuangshan Crane. The <a href=\"https:\/\/www.kscranegroup.com\/cs\/double-girder-overhead-cranes\/\">dvounosn\u00edkov\u00fd mostov\u00fd je\u0159\u00e1b<\/a> je \u0161iroce pou\u017e\u00edv\u00e1n v r\u016fzn\u00fdch vnit\u0159n\u00edch a venkovn\u00edch pr\u016fmyslov\u00fdch a t\u011b\u017eebn\u00edch podnic\u00edch, v\u010detn\u011b ocel\u00e1\u0159sk\u00e9ho a chemick\u00e9ho pr\u016fmyslu, \u017eelezni\u010dn\u00ed dopravy, p\u0159\u00edstav\u016f, termin\u00e1l\u016f a logistick\u00fdch center. Kvalita v\u00fdrobn\u00edho procesu mostov\u00e9ho je\u0159\u00e1bu p\u0159\u00edmo ur\u010duje jeho v\u00fdkon a efektivitu p\u0159i skute\u010dn\u00e9m pou\u017eit\u00ed a dokonce ovliv\u0148uje jeho bezpe\u010dnost. <\/p>\n\n\n\n<p><br>Tento \u010dl\u00e1nek zjednodu\u0161uje proces v\u00fdroby dvounosn\u00edkov\u00fdch je\u0159\u00e1b\u016f do p\u011bti \u010d\u00e1st\u00ed:<\/p>\n\n\n\n<ul>\n<li>V\u00fdroba hlavn\u00edho nosn\u00edku.<\/li>\n\n\n\n<li>V\u00fdroba koncov\u00fdch nosn\u00edk\u016f.<\/li>\n\n\n\n<li>Mont\u00e1\u017e mostn\u00ed konstrukce: mimo jin\u00e9 v\u010detn\u011b mont\u00e1\u017ee hlavn\u00edho nosn\u00edku a koncov\u00fdch nosn\u00edk\u016f, mont\u00e1\u017e kolej\u00ed, mont\u00e1\u017e l\u00e1vek a z\u00e1bradl\u00ed, mont\u00e1\u017e pojezdov\u00e9ho mechanismu a mont\u00e1\u017e elektroinstala\u010dn\u00edch trubek.<\/li>\n\n\n\n<li>V\u00fdroba a mont\u00e1\u017e voz\u00edku: v\u010detn\u011b zhotoven\u00ed r\u00e1mu voz\u00edku a mont\u00e1\u017ee pojezdov\u00fdch a zdvihac\u00edch mechanism\u016f voz\u00edku.<\/li>\n\n\n\n<li>Elektrick\u00e1 mont\u00e1\u017e ve v\u00fdrobn\u00edm procesu eot je\u0159\u00e1bu.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"manufacturing-of-the-main-girder\">V\u00fdroba hlavn\u00edho nosn\u00edku<\/h2>\n\n\n\n<p>Hlavn\u00ed nosn\u00edk mostov\u00e9ho je\u0159\u00e1bu je sk\u0159\u00ed\u0148ov\u00e1 nosn\u00edkov\u00e1 konstrukce, jak je zn\u00e1zorn\u011bno na obr\u00e1zku n\u00ed\u017ee. Skl\u00e1d\u00e1 se z horn\u00edch a spodn\u00edch kryc\u00edch desek, stojinov\u00fdch desek, velk\u00fdch a mal\u00fdch v\u00fdztu\u017en\u00fdch desek a procesn\u011b vyztu\u017een\u00e9 \u00faheln\u00edkov\u00e9 oceli, tvo\u0159\u00edc\u00ed symetrickou sk\u0159\u00ed\u0148ovou nosn\u00edkovou konstrukci. Obecn\u00fd proces zahrnuje p\u0159\u00edpravu materi\u00e1lu, mont\u00e1\u017en\u00ed sva\u0159ov\u00e1n\u00ed a opravu.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"preparation-before-manufacturing\">P\u0159\u00edprava p\u0159ed v\u00fdrobou<\/h3>\n\n\n\n<ul>\n<li>Navrhn\u011bte v\u00fdkresy podle po\u017eadavk\u016f smlouvy a technick\u00e9 dohody a poskytn\u011bte odd\u011blen\u00ed v\u00fdroby, n\u00e1kupu a kontroly kvality konstruk\u010dn\u00ed v\u00fdkresy a seznamy materi\u00e1l\u016f a konfigurac\u00ed v\u010detn\u011b technick\u00fdch po\u017eadavk\u016f.<\/li>\n\n\n\n<li>Dod\u00e1vejte materi\u00e1ly na staveni\u0161t\u011b podle specifikac\u00ed, jakosti materi\u00e1lu a mno\u017estv\u00ed. Vstupn\u00ed materi\u00e1ly mus\u00ed proj\u00edt p\u0159ej\u00edmkou a kontrolou kvality (v\u010detn\u011b nezbytn\u00fdch fyzik\u00e1ln\u00edch a chemick\u00fdch zkou\u0161ek ke stanoven\u00ed chemick\u00e9ho slo\u017een\u00ed).<\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1707\" height=\"1138\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/physical-tests-1.jpg\" alt=\"\" class=\"wp-image-6942\" srcset=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/physical-tests-1.jpg 1707w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/physical-tests-1-1536x1024.jpg 1536w\" sizes=\"(max-width: 1707px) 100vw, 1707px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1517\" height=\"1011\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/chemical-tests-1.jpg\" alt=\"\" class=\"wp-image-6943\"\/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"steel-treatment\">Opracov\u00e1n\u00ed oceli<\/h3>\n\n\n\n<p>U hlavn\u00edho nosn\u00edku je\u0159\u00e1bu s dvojit\u00fdm nosn\u00edkem se ocelov\u00e9 svitky na zak\u00e1zku odv\u00edjej\u00ed pomoc\u00ed odv\u00edjec\u00edho stroje, vyrovn\u00e1vaj\u00ed se pomoc\u00ed nivela\u010dn\u00edho stroje a pot\u00e9 se otrysk\u00e1vaj\u00ed, aby se odstranila rez. Za\u0159\u00edzen\u00ed pro p\u0159ed\u00fapravu ocelov\u00e9ho plechu lze pou\u017e\u00edt k odstran\u011bn\u00ed rzi a nanesen\u00ed barvy na ocel p\u0159edem, nebo lze odstran\u011bn\u00ed rzi prov\u00e9st po dokon\u010den\u00ed hlavn\u00edho nosn\u00edku pomoc\u00ed tryskac\u00edho stroje.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"730\" height=\"488\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/leveling-machine.png\" alt=\"\" class=\"wp-image-6944\"\/><\/figure>\n\n\n\n<p>Vyrovn\u00e1vac\u00ed stroj v Henan Kuangshan Crane vyu\u017e\u00edv\u00e1 v\u00edcev\u00e1lcov\u00fd pracovn\u00ed princip, kdy listov\u00fd materi\u00e1l proch\u00e1z\u00ed opakovanou deformac\u00ed mezi horn\u00edm a spodn\u00edm vyrovn\u00e1vac\u00edm v\u00e1lcem, aby se eliminovalo nap\u011bt\u00ed a dos\u00e1hlo se vyrovn\u00e1n\u00ed. Pou\u017eit\u00edm tohoto stroje pro nivelaci se v\u00fdrazn\u011b zlep\u0161\u00ed rovinnost plo\u0161n\u00e9ho materi\u00e1lu, \u010d\u00edm\u017e se zv\u00fd\u0161\u00ed kvalita obrobku.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"798\" height=\"488\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/shot-blasting-machine.png\" alt=\"\" class=\"wp-image-6945\"\/><\/figure>\n\n\n\n<p>Tryskac\u00ed stroj na\u0161\u00ed spole\u010dnosti je typu v\u00e1le\u010dkov\u00fd dopravn\u00edk, kter\u00fd zahrnuje postupy jako nakl\u00e1d\u00e1n\u00ed, trysk\u00e1n\u00ed, lakov\u00e1n\u00ed a su\u0161en\u00ed. Tento proud brok\u016f je prom\u00edt\u00e1n na povrch oceli a poskytuje trojrozm\u011brn\u00fd, v\u0161estrann\u00fd proces \u010di\u0161t\u011bn\u00ed. To rychle odstra\u0148uje rez, sv\u00e1\u0159e\u010dskou strusku, oxidov\u00e9 okuj\u00ed a dal\u0161\u00ed ne\u010distoty z povrchu oceli, v\u00fdsledkem je \u010dist\u00fd povrch s ur\u010ditou \u00farovn\u00ed drsnosti. Tento proces zvy\u0161uje p\u0159ilnavost barvy k povrchu oceli, zlep\u0161uje \u00fanavovou pevnost oceli a odolnost proti korozi, zlep\u0161uje vlastn\u00ed kvalitu oceli a prodlu\u017euje jej\u00ed \u017eivotnost.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"material-preparation-and-cutting-of-web-plate-upper-and-lower-cover-plates-and-stiffening-plates\">P\u0159\u00edprava materi\u00e1lu a \u0159ez\u00e1n\u00ed p\u00e1sov\u00e9 desky, horn\u00edch a spodn\u00edch kryc\u00edch desek a v\u00fdztu\u017en\u00fdch desek<\/h3>\n\n\n\n<ul>\n<li>P\u00e1sov\u00e1 deska je \u0159ez\u00e1na na CNC plazmov\u00e9m \u0159ezac\u00edm stroji, kter\u00fd zaji\u0161\u0165uje vyklenut\u00ed, d\u00e9lku a v\u00fd\u0161ku p\u00e1sov\u00e9 desky. Po ochlazen\u00ed materi\u00e1lu se zkontroluje a zaznamen\u00e1 prohnut\u00ed \u0159ezan\u00e9ho plechu (na ka\u017ed\u00e9m kusu se m\u011b\u0159\u00ed alespo\u0148 p\u011bt bod\u016f). Desti\u010dky jsou pot\u00e9 sp\u00e1rov\u00e1ny, ozna\u010deny a p\u0159ed\u00e1ny dal\u0161\u00edmu procesu.<\/li>\n\n\n\n<li>Horn\u00ed a spodn\u00ed kryc\u00ed desky jsou \u0159ez\u00e1ny bu\u010f pomoc\u00ed a <a href=\"https:\/\/en.wikipedia.org\/wiki\/Numerical_control\" target=\"_blank\" rel=\"noopener\">CNC<\/a> plazmov\u00fd \u0159ezac\u00ed stroj nebo poloautomatick\u00fd \u0159ezac\u00ed stroj. Kryc\u00ed desky by m\u011bly b\u00fdt slad\u011bny s odpov\u00eddaj\u00edc\u00ed p\u00e1sovou deskou, p\u0159i\u010dem\u017e je t\u0159eba zajistit, aby \u0161vy kryc\u00edch desek a p\u00e1sov\u00e9 desky byly p\u0159esazeny nejm\u00e9n\u011b o 200 mm. Vyrob\u00ed se p\u0159\u00edslu\u0161n\u00e9 zna\u010den\u00ed a po schv\u00e1len\u00ed kvality se p\u0159ed\u00e1 do dal\u0161\u00edho procesu.<\/li>\n\n\n\n<li>Rozm\u011bry v\u00fdztu\u017en\u00fdch desek mus\u00ed spl\u0148ovat po\u017eadovan\u00e9 specifikace.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1938\" height=\"1086\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/plasma-CNC-cutting-machines.png\" alt=\"\" class=\"wp-image-6946\" srcset=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/plasma-CNC-cutting-machines.png 1938w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/plasma-CNC-cutting-machines-1536x861.png 1536w\" sizes=\"(max-width: 1938px) 100vw, 1938px\" \/><\/figure>\n\n\n\n<p>Ve srovn\u00e1n\u00ed s \u0159ez\u00e1n\u00edm plamenem a jin\u00fdmi procesy zpracov\u00e1n\u00ed kov\u016f nab\u00edzej\u00ed plazmov\u00e9 CNC \u0159ezac\u00ed stroje vy\u0161\u0161\u00ed kvalitu \u0159ez\u00e1n\u00ed. Okraje \u0159ezan\u00e9ho kovu jsou bez zbytk\u016f strusky a tepeln\u011b ovlivn\u011bn\u00e1 z\u00f3na je men\u0161\u00ed. Plazmov\u00e9 \u0159ez\u00e1n\u00ed je v\u00fdrazn\u011b rychlej\u0161\u00ed ne\u017e \u0159ez\u00e1n\u00ed laserem a \u0159ez\u00e1n\u00ed plamenem, co\u017e v\u00fdrazn\u011b zlep\u0161uje efektivitu v\u00fdroby.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"assembly-and-welding-of-box-type-beam\">Mont\u00e1\u017e a sva\u0159ov\u00e1n\u00ed krabicov\u00e9ho nosn\u00edku<\/h3>\n\n\n\n<ul>\n<li>Horn\u00ed kryc\u00ed deska je p\u0159iva\u0159ena k velk\u00e9 a mal\u00e9 v\u00fdztu\u017en\u00e9 desce, co\u017e zaji\u0161\u0165uje, \u017ee v\u00fdztu\u017en\u00e9 desky jsou kolm\u00e9 ke kryc\u00ed desce.<\/li>\n\n\n\n<li>Sva\u0159en\u00ed stojinov\u00e9 desky s horn\u00ed kryc\u00ed deskou a v\u00fdztu\u017enou deskou. P\u0159i stehov\u00e9m sva\u0159ov\u00e1n\u00ed dvou p\u00e1sov\u00fdch desek by m\u011blo sva\u0159ov\u00e1n\u00ed za\u010d\u00edt od st\u0159edu a postupovat sou\u010dasn\u011b k ob\u011bma konc\u016fm na obou stran\u00e1ch.<\/li>\n\n\n\n<li>P\u0159ed mont\u00e1\u017e\u00ed spodn\u00ed kryc\u00ed desky se ujist\u011bte, \u017ee hlavn\u00ed nosn\u00edk nen\u00ed zkroucen\u00fd. Pokud ano, mus\u00ed b\u00fdt v t\u00e9to f\u00e1zi opraven.<\/li>\n\n\n\n<li>Sva\u0159ov\u00e1n\u00ed a opravy konc\u016f hlavn\u00edho nosn\u00edku. Jak\u00e9koli mezery p\u0159esahuj\u00edc\u00ed toleranci by m\u011bly b\u00fdt t\u011bsn\u011b uzav\u0159eny. Pokud je nelze t\u011bsn\u011b uzav\u0159\u00edt, m\u011blo by se k vypln\u011bn\u00ed mezer pou\u017e\u00edt ru\u010dn\u00ed sva\u0159ov\u00e1n\u00ed. Krom\u011b toho by m\u011bly b\u00fdt korigov\u00e1ny jak\u00e9koli vlnovit\u00e9 deformace na povrchu hlavn\u00edho nosn\u00edku.<\/li>\n\n\n\n<li>Sva\u0159ov\u00e1n\u00ed \u010dty\u0159 hlavn\u00edch \u0161v\u016f hlavn\u00edho nosn\u00edku. Um\u00edst\u011bte oba konce hlavn\u00edho nosn\u00edku na sva\u0159ovac\u00ed plo\u0161inu a pomoc\u00ed automatick\u00e9ho port\u00e1lov\u00e9ho sva\u0159ovac\u00edho stroje pod tavidlem sva\u0159ujte z obou stran sou\u010dasn\u011b.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"719\" height=\"478\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/robotic-fully-automatic-welding-workstation.png\" alt=\"\" class=\"wp-image-6947\"\/><\/figure>\n\n\n\n<p>Robotick\u00e9 pln\u011b automatick\u00e9 sva\u0159ovac\u00ed pracovi\u0161t\u011b pro vnit\u0159n\u00ed \u0161vy hlavn\u00edho nosn\u00edku mostov\u00e9ho je\u0159\u00e1bu s dvojit\u00fdm nosn\u00edkem umo\u017e\u0148uje automatick\u00e9 sva\u0159ov\u00e1n\u00ed dvou dlouh\u00fdch svar\u016f. Pot\u00e9, co je materi\u00e1l ru\u010dn\u011b nalo\u017een a zhruba horizont\u00e1ln\u011b a vertik\u00e1ln\u011b zarovn\u00e1n, oto\u010d\u00ed hydraulick\u00fd p\u0159ekl\u00e1p\u011bc\u00ed stroj s L-ramenem obrobek o \u00b190\u00b0, co\u017e robotu umo\u017en\u00ed automaticky lokalizovat a sva\u0159it \u0161vy. To v\u00fdrazn\u011b zlep\u0161uje kvalitu svar\u016f a zvy\u0161uje efektivitu sva\u0159ov\u00e1n\u00ed konstruk\u010dn\u00edch d\u00edl\u016f je\u0159\u00e1bu, zejm\u00e9na p\u0159i sva\u0159ov\u00e1n\u00ed vnit\u0159n\u00edch \u0161v\u016f.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2264\" height=\"2355\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/multi-head-design-of-the-fully-automatic-gantry-1.png\" alt=\"\" class=\"wp-image-6952\" srcset=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/multi-head-design-of-the-fully-automatic-gantry-1.png 2264w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/multi-head-design-of-the-fully-automatic-gantry-1-1477x1536.png 1477w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/multi-head-design-of-the-fully-automatic-gantry-1-1969x2048.png 1969w\" sizes=\"(max-width: 2264px) 100vw, 2264px\" \/><\/figure>\n\n\n\n<p>V\u00edcehlav\u00fd design pln\u011b automatick\u00e9ho port\u00e1lov\u00e9ho sva\u0159ovac\u00edho stroje pod tavidlem umo\u017e\u0148uje sou\u010dasn\u00e9 sva\u0159ov\u00e1n\u00ed v\u00edce \u0161v\u016f, co\u017e v\u00fdrazn\u011b zlep\u0161uje efektivitu pr\u00e1ce a \u0161et\u0159\u00ed \u010das a mzdov\u00e9 n\u00e1klady. Kvalita svaru je vysok\u00e1, s pevn\u00fdmi a dob\u0159e ut\u011bsn\u011bn\u00fdmi \u0161vy.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"repair-and-inspection-of-the-main-beam\">Oprava a kontrola d\u00e1lkov\u00e9ho nosn\u00edku<\/h3>\n\n\n\n<p>Um\u00edst\u011bte dva hlavn\u00ed nosn\u00edky stejn\u00e9ho je\u0159\u00e1bu na inspek\u010dn\u00ed plo\u0161inu, abyste zkontrolovali prohnut\u00ed, zvln\u011bn\u00ed, m\u00edstn\u00ed deformaci desky a v\u00fd\u0161kov\u00e9 rozd\u00edly. Pokud n\u011bkter\u00e1 z nich nespl\u0148uje po\u017eadovan\u00e9 normy, lze prov\u00e9st korekci pomoc\u00ed metody rovn\u00e1n\u00ed plamenem nebo lisov\u00e1n\u00ed z\u00e1va\u017e\u00edm.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"manufacturing-of-the-end-beams\">V\u00fdroba koncov\u00fdch nosn\u00edk\u016f<\/h2>\n\n\n\n<p>Koncov\u00fd nosn\u00edk se skl\u00e1d\u00e1 ze symetrick\u00e9 sk\u0159\u00ed\u0148ov\u00e9 nosn\u00edkov\u00e9 konstrukce tvo\u0159en\u00e9 horn\u00edmi a spodn\u00edmi kryc\u00edmi deskami, stojinami, v\u00fdztu\u017en\u00fdmi deskami, membr\u00e1nami, oh\u00fdban\u00fdmi deskami, vazn\u00fdmi deskami a patkami. St\u0159edov\u00fd spoj je spojen tak, aby tvo\u0159il cel\u00fd koncov\u00fd nosn\u00edk pomoc\u00ed \u00faheln\u00edkov\u00e9 oceli a ocelov\u00fdch plech\u016f upevn\u011bn\u00fdch \u0161rouby.<\/p>\n\n\n\n<p><br>Obecn\u00fd proces zahrnuje p\u0159\u00edpravu materi\u00e1lu, mont\u00e1\u017e a sva\u0159ov\u00e1n\u00ed koncov\u00e9ho nosn\u00edku a kontrolu.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"material-preparation\">P\u0159\u00edprava materi\u00e1lu<\/h3>\n\n\n\n<ul>\n<li>P\u00e1sov\u00e1 deska je \u0159ez\u00e1na pomoc\u00ed CNC plazmov\u00e9ho \u0159ezac\u00edho stroje.<\/li>\n\n\n\n<li>P\u0159\u00edprava v\u00fdztu\u017en\u00fdch desek.<\/li>\n\n\n\n<li>Membr\u00e1ny se st\u0159\u00edhaj\u00ed pomoc\u00ed st\u0159i\u017en\u00e9ho stroje.<\/li>\n\n\n\n<li>Oh\u00fdban\u00e9 plechy jsou \u0159ez\u00e1ny pomoc\u00ed poloautomatick\u00e9ho \u0159ezac\u00edho stroje nebo CNC \u0159ezac\u00edho stroje plamenem.<\/li>\n\n\n\n<li>P\u0159\u00edprava kryc\u00edch desek.<\/li>\n\n\n\n<li>P\u0159\u00edprava st\u0159edn\u00edch spojovac\u00edch d\u00edl\u016f.<\/li>\n\n\n\n<li>P\u0159\u00edprava a \u0159ez\u00e1n\u00ed dal\u0161\u00edch sou\u010d\u00e1st\u00ed.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1938\" height=\"1086\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/plasma-CNC-cutting-machines.png\" alt=\"\" class=\"wp-image-6946\" srcset=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/plasma-CNC-cutting-machines.png 1938w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/plasma-CNC-cutting-machines-1536x861.png 1536w\" sizes=\"(max-width: 1938px) 100vw, 1938px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"end-beam-assembly-and-welding\">Mont\u00e1\u017e a sva\u0159ov\u00e1n\u00ed koncov\u00e9ho nosn\u00edku<\/h3>\n\n\n\n<ul>\n<li>Mont\u00e1\u017e nosn\u00edku ve tvaru \u03c0.<\/li>\n\n\n\n<li>Mont\u00e1\u017e oh\u00fdban\u00fdch plech\u016f.<\/li>\n\n\n\n<li>Sva\u0159ov\u00e1n\u00ed vnit\u0159n\u00ed konstrukce koncov\u00e9ho nosn\u00edku v\u010detn\u011b diafragm, v\u00fdztu\u017en\u00fdch desek a spojovac\u00edch \u00faheln\u00edk\u016f.<\/li>\n\n\n\n<li>Mont\u00e1\u017e spodn\u00ed kryc\u00ed desky.<\/li>\n\n\n\n<li>Sva\u0159ov\u00e1n\u00ed pod\u00e9ln\u00fdch \u0161v\u016f koncov\u00e9ho nosn\u00edku.<\/li>\n\n\n\n<li>Vrt\u00e1n\u00ed a vystru\u017eov\u00e1n\u00ed spojovac\u00edch otvor\u016f.<\/li>\n\n\n\n<li>Mont\u00e1\u017e spojovac\u00edch \u0161roub\u016f.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"710\" height=\"473\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/new-robotic-welding-workstation-for-end-beams.png\" alt=\"\" class=\"wp-image-6949\"\/><\/figure>\n\n\n\n<p>Nov\u00e1 robotick\u00e1 sva\u0159ovac\u00ed stanice Henan Kuangshan Crane pro koncov\u00e9 nosn\u00edky nab\u00edz\u00ed vysokou p\u0159esnost a zaji\u0161\u0165uje, \u017ee poloha, tvar, hloubka a \u0161\u00ed\u0159ka ka\u017ed\u00e9ho svaru jsou konzistentn\u00ed. Eliminuj\u00ed se tak chyby a nesrovnalosti, kter\u00e9 se mohou vyskytnout p\u0159i ru\u010dn\u00edch operac\u00edch. Automatizovan\u00e1 sva\u0159ovac\u00ed technologie v\u00fdrazn\u011b zvy\u0161uje rychlost a efektivitu sva\u0159ov\u00e1n\u00ed, zvy\u0161uje bezpe\u010dnost na pracovi\u0161ti, \u0161et\u0159\u00ed materi\u00e1ly a energii a umo\u017e\u0148uje p\u0159esn\u011bj\u0161\u00ed \u0159\u00edzen\u00ed sva\u0159ovac\u00edho procesu a sni\u017euje pl\u00fdtv\u00e1n\u00ed materi\u00e1lem.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"end-beam-inspection\">Kontrola koncov\u00e9ho paprsku<\/h3>\n\n\n\n<p>Pot\u00e9, co t\u00fdm dokon\u010d\u00ed svou vlastn\u00ed kontrolu, je koncov\u00fd nosn\u00edk p\u0159ed\u00e1n odd\u011blen\u00ed kontroly kvality k dal\u0161\u00edmu zkoum\u00e1n\u00ed.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"assembly-of-the-crane-bridge-structure\">Mont\u00e1\u017e konstrukce je\u0159\u00e1bov\u00e9ho mostu<\/h2>\n\n\n\n<ul>\n<li>Mont\u00e1\u017e hlavn\u00edho nosn\u00edku a krajn\u00edch nosn\u00edk\u016f: Po sestaven\u00ed hlavn\u00edho nosn\u00edku a krajn\u00edch nosn\u00edk\u016f a potvrzen\u00ed, \u017ee rozm\u011bry obou hlavn\u00edch nosn\u00edk\u016f odpov\u00eddaj\u00ed technick\u00fdm po\u017eadavk\u016fm, odstra\u0148te p\u0159ebyte\u010dn\u00fd materi\u00e1l ze stojinov\u00e9 desky. Zvedn\u011bte koncov\u00e9 nosn\u00edky a sestavte je s hlavn\u00edmi nosn\u00edky. Jakmile jsou rozm\u011bry spr\u00e1vn\u011b nastaveny, p\u0159ipevn\u011bte koncov\u00e9 nosn\u00edky k hlavn\u00edm nosn\u00edk\u016fm. Bodov\u00fdm svarem spojovac\u00edch bod\u016f mezi krajn\u00edmi nosn\u00edky a hlavn\u00edmi nosn\u00edky, po\u010d\u00ednaje horn\u00ed kryc\u00ed deskou, n\u00e1sleduje svar mezi deskou hlavn\u00edho nosn\u00edku a spojovac\u00ed deskou koncov\u00e9ho nosn\u00edku a nakonec spodn\u00ed kryc\u00ed deskou.<\/li>\n\n\n\n<li>Mont\u00e1\u017e p\u00e1s\u016f: P\u0159ed mont\u00e1\u017e\u00ed p\u00e1s\u016f znovu zkontrolujte hodnoty odklonu.<\/li>\n\n\n\n<li>Mont\u00e1\u017e a sva\u0159ov\u00e1n\u00ed pochoz\u00ed a n\u00e1\u0161lapn\u00e9 desky<\/li>\n\n\n\n<li>Oprava a v\u00fdstupn\u00ed kontrola: Mostn\u00ed konstrukce by m\u011bla proj\u00edt samokontrolou podle technick\u00fdch po\u017eadavk\u016f. Pokud jsou zji\u0161t\u011bny n\u011bjak\u00e9 nesrovnalosti, m\u011bly by b\u00fdt provedeny opravy a opravy. Po schv\u00e1len\u00ed p\u0159edlo\u017ete konstrukci ke zvl\u00e1\u0161tn\u00ed kontrole odd\u011blen\u00ed kontroly kvality.<\/li>\n\n\n\n<li>Mont\u00e1\u017e dvojkol\u00ed<\/li>\n\n\n\n<li>Mont\u00e1\u017e mechanismu pohonu je\u0159\u00e1bu<\/li>\n\n\n\n<li>Mont\u00e1\u017e bo\u010dn\u00edho z\u00e1bradl\u00ed p\u0159evodovky<\/li>\n\n\n\n<li>Instalace trolejov\u00e9ho kabelov\u00e9ho \u017elabu<\/li>\n\n\n\n<li>Mont\u00e1\u017e ocelov\u00e9ho z\u00e1v\u011bsu kabiny oper\u00e1tora<\/li>\n\n\n\n<li>Instalace kabelov\u00fdch a dr\u00e1t\u011bn\u00fdch trubek<br>Instalace ochrann\u00fdch kryt\u016f: Bezpe\u010dn\u011b nainstalujte p\u0159edem vyroben\u00e9 ochrann\u00e9 kryty.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"manufacturing-of-the-trolley\">V\u00fdroba voz\u00edku<\/h2>\n\n\n\n<ul>\n<li>V\u00fdroba a sva\u0159ov\u00e1n\u00ed r\u00e1mu voz\u00edku<\/li>\n\n\n\n<li>Kontrola r\u00e1mu voz\u00edku: Polo\u017ete r\u00e1m voz\u00edku na plo\u0161inu a zkontrolujte, zda nen\u00ed zkroucen\u00fd a nerovnom\u011brn\u00fd. Korekce lze prov\u00e1d\u011bt pomoc\u00ed metod rovn\u00e1n\u00ed plamenem a lisov\u00e1n\u00ed z\u00e1va\u017e\u00edm.<\/li>\n\n\n\n<li>Mont\u00e1\u017e mechanismu pohonu voz\u00edku: P\u0159ed instalac\u00ed ov\u011b\u0159te celkov\u00e9 vyrovn\u00e1n\u00ed r\u00e1mu voz\u00edku. Nainstalujte sady pojezdov\u00fdch kol a hnac\u00ed syst\u00e9m voz\u00edku a nastavte je tak, aby spl\u0148ovaly po\u017eadovan\u00e9 specifikace.<\/li>\n\n\n\n<li>Mont\u00e1\u017e zdvihac\u00edho mechanismu voz\u00edku<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"electrical-assembly-in-eot-crane-manufacturing-process\">Elektrick\u00e1 mont\u00e1\u017e v procesu v\u00fdroby je\u0159\u00e1b\u016f Eot<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1920\" src=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/Electrical-assembly-in-eot-crane-manufacturing-process--scaled.jpg\" alt=\"\" class=\"wp-image-6953\" srcset=\"https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/Electrical-assembly-in-eot-crane-manufacturing-process--scaled.jpg 2560w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/Electrical-assembly-in-eot-crane-manufacturing-process--1536x1152.jpg 1536w, https:\/\/www.kscranegroup.com\/wp-content\/uploads\/2024\/11\/Electrical-assembly-in-eot-crane-manufacturing-process--2048x1536.jpg 2048w\" sizes=\"(max-width: 2560px) 100vw, 2560px\" \/><\/figure>\n\n\n\n<p>Henan Kuangshan Crane vlastn\u00ed v\u00edce ne\u017e 2 000 sad p\u0159esn\u00fdch za\u0159\u00edzen\u00ed pro zpracov\u00e1n\u00ed a testov\u00e1n\u00ed, co\u017e umo\u017e\u0148uje nez\u00e1visl\u00e9 a vysoce kvalitn\u00ed dokon\u010den\u00ed v\u00edce ne\u017e 20 proces\u016f v procesu v\u00fdroby je\u0159\u00e1b\u016f. Na\u0161e spole\u010dnost m\u00e1 komplexn\u00ed syst\u00e9m zaji\u0161\u0165ov\u00e1n\u00ed kvality, p\u0159\u00edsn\u00e9 protokoly \u0159\u00edzen\u00ed, siln\u00e9 v\u00fdrobn\u00ed kapacity a pokro\u010dil\u00e9 testovac\u00ed metody. Ji\u017e v\u00edce ne\u017e dv\u011b desetilet\u00ed se Henan Kuangshan Crane v\u011bnuje v\u00fdrob\u011b vysoce kvalitn\u00edch produkt\u016f s p\u0159esnost\u00ed a v\u00e1\u0161n\u00ed, co\u017e zaji\u0161\u0165uje, \u017ee je ka\u017ed\u00fd u\u017eivatel m\u016f\u017ee pou\u017e\u00edvat s jistotou a klidem.<\/p>","protected":false},"excerpt":{"rendered":"Tento \u010dl\u00e1nek podrobn\u011b p\u0159edstav\u00ed proces v\u00fdroby dvounosn\u00edkov\u00fdch je\u0159\u00e1b\u016f Henan Kuangshan Crane. Mostov\u00fd je\u0159\u00e1b s dvojit\u00fdm nosn\u00edkem je \u0161iroce pou\u017e\u00edv\u00e1n v r\u016fzn\u00fdch vnit\u0159n\u00edch a venkovn\u00edch pr\u016fmyslov\u00fdch a t\u011b\u017eebn\u00edch podnic\u00edch, v\u010detn\u011b ocel\u00e1\u0159sk\u00e9ho a chemick\u00e9ho pr\u016fmyslu, \u017eelezni\u010dn\u00ed dopravy, p\u0159\u00edstav\u016f, termin\u00e1l\u016f a logistick\u00fdch center. Kvalita v\u00fdrobn\u00edho procesu mostov\u00e9ho je\u0159\u00e1bu p\u0159\u00edmo ur\u010duje [\u2026]","protected":false},"featured_media":6937,"parent":0,"menu_order":0,"template":"single-SEO-Table.php","posts_category":[189],"posts_tag":[293],"acf":[],"_links":{"self":[{"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/xmxposts\/6936"}],"collection":[{"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/xmxposts"}],"about":[{"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/types\/posts"}],"version-history":[{"count":5,"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/xmxposts\/6936\/revisions"}],"predecessor-version":[{"id":7201,"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/xmxposts\/6936\/revisions\/7201"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/media\/6937"}],"wp:attachment":[{"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/media?parent=6936"}],"wp:term":[{"taxonomy":"posts_category","embeddable":true,"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/posts_category?post=6936"},{"taxonomy":"posts_tag","embeddable":true,"href":"https:\/\/www.kscranegroup.com\/cs\/wp-json\/wp\/v2\/posts_tag?post=6936"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}