Kuangshan Crane Overhead Crane Installation: Made Simple and Safe with Trusted Turnkey Services

Bridge cranes are indispensable in the manufacturing, warehousing and construction industries, handling heavy loads efficiently and safely. Correct installation is essential to ensure safety, performance and compliance. Since its establishment in 2002, Kuangshan Crane has adhered to the philosophy of ‘integrated service, quality first’ and has completed bridge and gantry crane installations in over 90 countries. We not only provide high-performance equipment, but also committed to creating a seamless turnkey solution from design to operation, so that your production line can be quickly put into use, reduce costs and increase efficiency, and ensure safety.

Installation Resource Support 

Kuangshan Crane provides comprehensive resource support to ensure a smooth and efficient installation process:

• Professional Installation Team: Our certified technicians have extensive experience in the installation of single girder, double girder, top running and underslung cranes.
• Dedicated Safety Personnel: On-site safety personnel strictly enforce OSHA and CMAA standards to minimise risk.
• Electrical Engineers: Specialised personnel are responsible for wiring, control systems (suspension or radio controlled) and power integration to ensure reliable operation.
• Specialised services: We provide welding, precise rail positioning and high precision calibration services to ensure structural integrity and smooth crane operation. 

Overhead Crane Installation Process Details 

Kuangshan Crane always follows a standardised installation process that is both structured and efficient, ensuring that each set of lifting equipment is delivered reliably and safely.

1. Equipment Acceptance: Ensure an Orderly Start of The Installation Work 

When the customer receives the lifting equipment, the following inspections should be completed first:

• Inventory of goods: check whether the equipment list is consistent with the real thing, including verification of the number of goods and whether the components are complete.
• Check the condition of components: to confirm whether there is damage or missing parts during transport.
• Verify the random information: make sure the operation manual, installation drawings, certificates of conformity and other information is complete.

2. Pre-installation Communication and Preparation: Laying The Foundation for Smooth Construction 

Before the installation formally starts, Kuangshan Crane’s engineers and installation technicians will fully communicate with the customer on the following key details to ensure the installation is carried out efficiently and smoothly:

• Plant drawing review: Carefully check the plant architectural drawings provided by the customer to ensure that the structural dimensions (e.g. span, headroom, rail foundation) match the crane design parameters.
• Confirmation of materials and tools list: Make a complete list of materials and tools, and specify the installation equipment, welding equipment, power connections, etc. required on site.
• Installation schedule planning: set up a reasonable construction schedule to avoid cross-conflict with other projects and ensure reasonable deployment of resources.
• Explanation of construction points: clarify the division of labour among on-site personnel (e.g. electromechanical engineers, auxiliary workers, etc.), and communicate safety requirements, construction plans, site clearance standards, etc.
• Site environment survey: Understand and prepare the basic conditions required for installation in advance, including confirmation of installation power supply voltage, preparation of tools, lifting route planning.

3. Pre-installation Site Condition Preparation: Create a Good Construction Environment 

Kuangshan Crane installation team will comprehensively assess and ensure that the following preparations are in place before construction:

• Power supply matching check: to confirm whether the power supply system at the client’s site matches the technical parameters of the lifting equipment.
• Ground condition assessment: Check the ground loading capacity and working access to ensure the smooth entry of installation vehicles and lifting equipment.
• Roof structure and obstacles: Confirm whether the height of the roof meets the requirements of lifting space, and check whether the piping system, roof lights, etc. affect the operation.
• Welding and installation equipment in place: Prepare welding equipment, testing tools, slings and other key construction tools in advance.
• Confirmation of safety and hygiene conditions: the installation area must be cleaned up and tidy, with basic lighting and safety warning facilities.

Crane installation prerequisites that must be met include:

• Thorough cleaning of the installation area
• Safety precautions in place
• Stable power supply on site
• Installation tools and equipment are complete
• The embedding and positioning of trolley tracks and skid wires are completed 

4. Demonstration of Installation Steps: Multi-model, Full-process Video Presentation 

Kuangshan Crane has formulated a standardised installation workflow according to different types of overhead travelling cranes and clearly demonstrated each step for customers through the real-life video shooting of the installation. Whether it is a traditional structure or a new design, you can understand the whole process from the arrival of the crane to the lifting and commissioning of the crane in the following video.

General Single Girder Overhead Crane Installation Process:

• Includes assembling of main girders and end girders, installation of electric hoists, electrical wiring and commissioning.

General Double Girder Overhead Crane Installation Process:

• Demonstration of key steps in the assembly of large structures, the combination of beams and travelling vehicles, and the installation of power systems.

FEM Standard Single Girder Overhead Crane Installation Process:

• Adopting modular structure and lightweight main beam design to improve space utilisation.

FEM Standard Double Girder Overhead Crane Installation Process:

• The video includes demonstrations of advanced technologies such as module assembly, electrical wire layout, and electric trolley installation.

FEM Standard Double Girder Overhead Crane with Hoist Installation Process:

• Double main girder module assembly, electrical wire arrangement, electric hoist installation points.

Overhead Crane Installation Process Details Show 

All installation projects are carried out by Kuangshan Crane’s experienced team. Engineers flexibly adjust with the site conditions during the construction process and pay attention to every key detail to ensure that the installation process is standardised, safe and precise. We have prepared standardised operation procedures, tool lists and risk control points for different types of cranes, and provided video materials for staff training, pre-installation rehearsal and project acceptance. Here are some details that Kuangshan Crane’s installation engineers pay attention to: 

1. Precise marking and component serial number management: all components (such as main girder, end girder, trolley, etc.) are clearly marked and numbered upon arrival, and the engineers strictly correspond to the installation position according to the lifting schematic diagrams, which improves the efficiency of loading and the accuracy of positioning for maintenance in the later stage.

2. Component connection: Engineers mark the bolt connections to avoid loosening. High-quality connections enhance the overall stability of the equipment and reduce vibration and fatigue damage during long-term use.

3. Inspection of components: The engineer inspects the components during the installation process to ensure that all components operate smoothly and in accordance with the technical requirements.

4. Efficient integration of the electrical system: engineers ensured that power cables, control systems and hoist motors were wired to specifications, with modular wiring designed for easy maintenance. Optimising the electrical system reduces the risk of circuit failures and improves the crane’s responsiveness and operational accuracy.

5. Strictly according to the drawing requirements for installation: engineers according to the design drawings and technical documents, accurate verification of the location of each component and installation steps, to ensure that the whole process of installation in line with the design parameters and safety norms.

Commissioning and Load Testing 

After installation, Kuangshan Crane ensures that your crane is fully operational and safe. The test steps are as follows:

• Operational Inspection: Technicians check the function of safety devices, winch, crane beam, and crane trolley operation tests to eliminate any problems.
• Load test: Load test at 125% of the crane’s rated lifting capacity to verify stability, structural integrity and performance under stress.
• Performance check: load test, dynamic load test (1h) and static load test (3*10min), mainly to check whether the function of each mechanism and transmission device can act normally.
• Commissioning report: Kuangshan Crane provides detailed test reports, records the results and confirms compliance with standards, giving you peace of mind.

Brand Qualifications & Compliance 

Kuangshan Crane is committed to providing installation services that meet the highest industry standards:

• OSHA Compliance (1910.179): we ensure fixed ladders or stairs for crane access (clearance <12‘), adequate cab lighting, and 48’ clearance for walkways. Wire ropes are inspected for wear, corrosion or kinks.
• CMAA and ASME Standards: Our installations follow CMAA design guidelines and use AWS-certified welders to ensure structural integrity.
• Qualifications and Experience: With over 20 years of global experience, Kuangshan Crane serves manufacturing, logistics and other industries, completing thousands of successful installations.
• Ongoing support: Our 24/7 customer service and maintenance programme ensures that your cranes are always compliant and in good working order.

Bridge Crane Installation Cases 

Kuangshan Crane’s expertise is demonstrated through successful cases:

سعودی عرب میں یورپی طرز کے ڈبل گرڈر اوور ہیڈ کرینوں کی کامیاب ترسیل اور تنصیب

Our professional installation team worked closely with the Saudi client’s site personnel to ensure that the crane installation was smooth, efficient and completed on time. The client was impressed with the professionalism and expertise of our team as well as the quality and performance of the crane. The European double girder overhead travelling crane fulfils all operational requirements and provides the client with the powerful lifting capacity and precision required for their facility.

360T Casting Crane Successfully Installed

360t casting crane is the largest casting crane in China at present. The crane girder and trolley frame are processed by the company’s large-scale processing equipment in one piece, which effectively improves the assembly precision and performance; it has the functions of self-diagnosis of faults and accurate operation and positioning; all the mechanisms adopt redundancy design and cooperate with the safety monitoring system, which ensures and improves the reliability and stability of the crane’s operation.

Installation of Fixed Single Girder Bridge Crane in Rahaoman, Oman 

In the project of Rahaoman, Oman, Kuangshan Crane has successfully completed the installation of a fixed MH10-T-S20 gantry crane. This installation task mainly includes equipment positioning, structural assembly, electrical wiring and functional debugging. Due to the limited space on site and the tight working cycle, our installation team made sufficient technical preparation in advance and maintained close communication with the customer to ensure smooth connection of all links. The project was completed and delivered within the scheduled time, and the whole machine operated stably to meet the customer’s daily material handling needs. This cooperation has laid a good foundation for follow-up service and long-term cooperation.

Overhead Crane Installation Cost

As Kuangshan Crane provides installers to carry out installation and commissioning on site. Therefore, you will incur some costs. The additional costs associated with this service include the engineer’s visa fee, round-trip air ticket, meals, accommodation, personal security fee and a daily wage of US$180~200 per person. However, this is the most hassle-free way of installing your system, and on-site guidance will avoid many unnecessary attempts to make the installation process easier and more efficient.

• Airline ticket price inquiry: https://www.google.com/travel/flights
• Business Visa Reference Price: http://www.qianzhengdaiban.com/shangwuqianzheng/

فروخت کے بعد سروس 

Kuangshan Crane has more than 20 years of experience in the industry, with a service network all over the world, and our customers cover a wide range of fields such as manufacturing, logistics and so on. We not only provide customised crane solutions, but also provide professional installation and commissioning support, so that you do not need to worry about the installation process; at the same time, we focus on post-maintenance and long-term after-sales service to ensure that the equipment is safe and efficient operation for a long time.

• 24/7 customer support: fast response, from consultation to after-sales service.
• Replacement of spare parts: If the spare parts are damaged in one year, we can replace them for you free of charge, so as to relieve your worries.
• Worry-free after-sale: Kuangshan Crane has many years of project accumulation, equipped with regular maintenance service in some countries.

Installation Data Download

To support your bridge crane project, Kuangshan Crane provides free resources:

• Installation videos: to assist your workers with installation.
• Installation checklist: shipped with the product to ensure your facility is ready for installation.
• Product manuals: shipped with the product, with operating and maintenance precautions
• Kuangshan Crane product catalogue: Browse our range of cranes and kits from 0.5 to 400 tonnes. Visit the Kuangshan Crane website to view and download.

خلاصہ 

Bridge crane installations require expertise, precision execution and a commitment to safety. Kuangshan Crane draws on more than 20 years of experience to provide expert installation services from customised planning to rigorous load testing, ensuring efficiency, safety and compliance with OSHA and CMAA standards. From small workstation cranes to heavy-duty double girder systems, our team provides a hassle-free installation experience. Contact Kuangshan Crane today to get your project started, or download our free installation checklist to get your facility ready!

کرسٹل

کرین OEM ماہر

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واٹس ایپ: +86 199 1373 9708

ای میل: krystalli@kscranegroup.com