Anode Carbon Block Stacking Cranes: 6-Layer Stacking, A Lifting Solution for Carbon Plants’ Efficient Transfer

Anode Carbon Block Stacking Cranes is a dedicated material handling solution designed for carbon block warehouses in carbon plants. The equipment mainly consists of a bridge structure, crane traveling mechanism, hoisting mechanism, guiding system, clamping device, control system, and electric hoist.

It is used for handling and transferring green and baked anode carbon blocks, as well as other miscellaneous lifting tasks within the anode block storage area. The integrated gripping device can clamp 19 or 21 anode carbon blocks arranged longitudinally in a single operation, enabling efficient back-and-forth stacking or truck loading. In addition, the crane can remove defective blocks and insert qualified blocks as required.

The crane traveling mechanism adopts a dual-drive design for stable and reliable operation. The entire crane is controlled by a variable frequency drive (VFD) combined with a PLC control system, ensuring smooth motion, precise positioning, and high operational efficiency. All crane movements are operated from the operator cabin, which is equipped with an air-conditioning system offering adjustable heating and cooling, providing a comfortable and safe working environment.

Structural Diagram Of The Anode Carbon Block Stacking Cranes

• Crane Bridge Frame
• Lubrication System
• Guide Device
• Open Winch System
• Crane Clamps
• Electronic Control System

Parameters Of Each Mechanism Of The Anode Carbon Block Stacking Cranes

Key Features of the Carbon Block Stacking Cranes

Lightweight & Optimized Design: Innovative structural design featuring a box-girder bridge, single trolley, and dual lifting devices. Equipped with VFD drive control, the crane operates with low noise, minimal impact, and smooth, stable motion, improving overall operational comfort and equipment lifespan.

High Efficiency & Intelligent Operation: The dual lifting devices are equipped with rigid guide columns and wear-resistant guide rails, allowing synchronous or independent operation. Each lifting cycle can clamp 19–21 anode carbon blocks. The hydraulic clamping system automatically adjusts to different block sizes, ensuring stable stacking up to 6 layers. It also supports precise operations such as defective block removal and qualified block insertion.

High Protection Level for Harsh Environments: Integrated alarm systems enhance operational safety. The centralized electrical control room is equipped with an industrial-grade air conditioning system, enabling reliable performance in high-dust, high-temperature, and other demanding industrial environments.

Enhanced Operational Safety: The hoisting mechanism is fitted with limit switches, emergency stop devices, and safety monitoring systems, significantly improving operational safety and reducing the risk of accidents.

Seamless Multi-Equipment Integration: The mobile clamping system enables carbon block handling between ground positions, slat conveyors, and chain conveyors, making it ideal for multi-equipment, continuous material handling workflows in carbon block storage and logistics operations.

For complete anode baking plant solutions, KUANGSHAN CRANE offers the Anode Baking Multifunctional Crane, which is widely used for furnace pit cleaning, material suction, and auxiliary handling operations.

Application Case of Charcoal Block Pile-up Crane Project

The carbon block stacking cranes developed by Henan Mine has been successfully applied in an anode material baking furnace project in Shandong, China.

After being put into operation, the carbon baking stacking crane achieves precise and efficient carbon block stacking and operates reliably under high-dust and high-temperature conditions, significantly improving workshop production efficiency.