AGV Transfer Carts: The Efficient Choice for Automated Intelligent Material Handling

AGV Transfer Carts stands for Automated Guided Vehicle. It is a driverless transport unit powered by batteries that follows predefined paths using guidance systems such as magnetic strips, vision, laser, or QR codes, equipped with safety protection and transfer mechanisms. The system consists of the AGV itself, a control computer, navigation equipment, and charging devices, enabling functions like route planning, task execution, and automatic recharging. With broad application scenarios, AGVs can efficiently, accurately, and flexibly handle material transportation tasks in industries such as manufacturing, pharmaceuticals, logistics, and various heavy industries.

Core Features and Advantages of AGV Transfer Carts

• Automatic Endurance:​ Self-request charging when power is low, supports induction power supply without cables, enabling stable 24/7 continuous operation.

• High Reliability:​ Controllable path and speed, precise positioning, improving material transport efficiency.

• Intelligent Management:​ Supports digital control, synchronizes transport progress via data panels, simplifying logistics management.Safety Protection:​ Equipped with collision avoidance, warning alerts, emergency stop, and fault reporting functions to ensure operational safety.

• High Flexibility:​ Dual-drive system supports multi-directional movement, adaptable to complex operational scenarios.

• Heavy-Load Adaptability:​ Customizable for large tonnage, built with thickened Q235 steel for heavy-load transportation needs.

Technical Specifications of AGV Transfer Carts

AGV Applications: Case Studies from Multiple Industries

AGV Transfer Carts offer extensive application scenarios, playing crucial roles across various stages such as machining, warehousing, assembly, and manufacturing. In fact, they have become one of the most iconic features of modern smart factories. Automated guided vehicles are widely deployed in the automotive industry, home appliance and electronics manufacturing, computer production, warehousing and logistics, and even logistics centers for convenience stores.

Unmanned Container Transport Solution for Ports

In the scenario of port container transportation, AGVs are primarily responsible for container transfer tasks. After large port container cranes load containers from ships onto the AGVs, the AGVs rely on an intelligent dispatch system to autonomously plan their routes and automatically transport the containers to designated yards for stacking. This achieves unmanned operations in the port container loading and unloading process, enhances the turnover efficiency of port containers, and ensures the safety and continuity of the operations.

Automotive Manufacturing: Transporting Vehicle Frames

In automotive manufacturing workshops, AGVs carry vehicle bodies, enabling precise and automated transportation between different production stations such as welding and final assembly. This approach replaces traditional manual or forklift handling methods, ensuring strict synchronization with the production line cycle and maintaining operational continuity. Additionally, AGVs can collaborate with automated equipment like welding robots to support flexible production lines capable of handling multiple vehicle models simultaneously. This not only enhances production efficiency and positioning accuracy but also reduces safety risks associated with manual handling. AGVs have thus become critical equipment for achieving automated and intelligent workshop logistics in smart automotive manufacturing.

Warehousing & Logistics: Intelligent Transport and Efficient Flow

In smart warehousing systems, AGVs are responsible for the automated handling of goods (such as cartons and pallets), achieving precise transfer from storage areas to sorting zones, outbound areas, and inbound areas. Utilizing navigation technologies like lasers or QR codes, AGVs autonomously plan optimal routes based on system commands, enable automatic obstacle avoidance, and support multi-vehicle collaborative operations. This significantly improves handling efficiency and sorting speed in warehousing logistics while reducing labor costs and goods handling losses. AGVs have become essential equipment for realizing unmanned and highly efficient logistics operations in intelligent warehouses.

Steel Industry: Automated Plate Transport Solution

In slab handling operations within the steel industry, AGVs are gradually replacing traditional heavy trucks, rail cars, and manual transport equipment. They can coordinate with workshop overhead cranes to complete the entire process of slab feeding, inter-station transfer, and unloading. Guided by an intelligent dispatch system, AGVs autonomously navigate to designated process stations without manual intervention, meeting the demands of heavy-duty workshops for large-tonnage material transport while achieving efficiency improvements through intelligent multi-vehicle parallel scheduling.

Comparison of AGV Navigation Technologies

AGV navigation is not limited to a single guidance method. A single AGV can operate using a combination of different navigation technologies based on actual working conditions.
Hybrid navigation solutions effectively compensate for the limitations of individual methods in terms of environmental adaptability, positioning accuracy, and route flexibility, enabling AGVs to meet diverse operational requirements.

For example, in high-safety applications such as explosive material transportation, AGVs can adopt a combined laser navigation and infrared guidance system to enhance positioning accuracy, improve transport efficiency, and reduce overall operating costs.
In addition, the combination of laser navigation and QR code landmarks enables precise and stable indoor positioning even in environments with limited features, expanding the range of AGV application scenarios.