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The electrolytic copper special crane is a custom-built core transfer equipment tailored for the copper electrolysis production process. It connects key processes including electrolytic cells, cathode stripping units, anode shaping units and residual anode washing units, enabling accurate lifting and efficient circulation of polar plates. Boasting four core advantages—automation, high precision, strong corrosion resistance and efficient heavy-load capacity—it is highly adaptable to the special operating conditions of electrolytic copper workshops.

Features of Electrolytic Copper Cranes

Kiểm soát thông minh

Fully automatic operation reduces labor intensity. The integrated intelligent plate arranging system, combined with guide devices and slitting & tapping mechanisms, ensures precise insertion of initial plates into tanks.

High Operating Efficiency

With an overall working class of A8, the crane is engineered to handle high-frequency and heavy-duty operations in electrolytic copper workshops.

Strong Adaptability

The combined main and auxiliary hooks meet the requirements of hoisting, disassembling and transferring heavy-tonnage polar plates. Meanwhile, it can also accommodate occasional lifting of small-sized materials and realize polar plate short-circuit detection.

Special Anti-Corrosion & Insulating Spreader

Crafted from high-strength stainless steel, the spreader delivers excellent corrosion resistance and insulation performance, perfectly suited for the harsh operating environment of electrolytic copper production. Integrated with high-precision positioning technology, it is specially designed for automatic tank loading and unloading of cathode/anode plates, supporting independent or coordinated lifting operations. This design boosts work efficiency by 30%.

Anti-Splash Design

The horizontal-push receiving tray enables stable opening and closing, cutting the electrolyte splashing rate by 95%.

Two-Stage Positioning System

Adopting pre-positioning and laser precision positioning technology, the crane achieves a repeat positioning accuracy of ±2mm.

Structural Schematic Diagram of Electrolytic Copper Cranes

1. Electrical Control System: Anti-interference design meets the requirements of strong magnetic fields and corrosive environments in harsh electrolytic copper working conditions.
2. 2. Trolley
3. Cần cẩu
4. Crane Frame
5. Crane Cabin: Adopts insulated panels, designed to move with the trolley for convenient operation and observation by the driver. The cabin glass is easy to replace, ensuring clear visibility during daily operations.
6. Palăng điện

Core Parameters of Electrolytic Copper Cranes

Electrolytic Copper Cranes Operation Procedures

• Take the anode plate from the preparation rack and load it into the electrolytic cell
• Take the cathode plate from the preparation rack and load it into the electrolytic cell
• After electrolysis is completed, take out the cathode copper, and collect the acid solution with the acid drip tray
• Retrieve the acid drip tray and place the cathode copper into the washing unit
• Take out the residual anode, and collect the acid solution with the acid drip tray
• Retrieve the acid drip tray and place the residual anode into the washing unit
• Repeat the above process; usually one anode corresponds to three cathodes

Bản tóm tắt

With the maturation of copper electrolysis processes, the matched specialized cranes have been continuously upgraded, featuring four core strengths: high automation, superior precision, adaptability to high-frequency operations, and short installation & commissioning cycles. Adhering to the principle of exquisite craftsmanship, we leverage premium product quality and comprehensive after-sales service to precisely address the core demands of positioning accuracy and stable, automated hoisting in electrolytic copper transfer. This solution fully enhances the safety, stability and precision of handling operations, and effectively boosts production efficiency.